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Dry Strip Process Expertise

A strip system removes photoresist and residues from a wafer following each step of film deposition or diffusion processing in preparation for the next processing step. Methods for stripping photoresist include wet chemistries and dry or plasma technologies. Wet chemical stripping removes photoresist by immersing the wafer into acid or solvent baths. Dry stripping systems, such as our Aspen Strip, create gaseous atomic oxygen to which the wafer is exposed to remove the unwanted residues.

The demand for photoresist strip equipment has grown as the complexity and number of strip steps required for each wafer has increased. Complex integrated circuits require multiple photoresist stripping steps, which increase cost and cycle time, create environmental concerns, increase cleanroom space requirements and reduce yield. The increase in strip steps in the IC manufacturing process has led to a need for semiconductor manufacturers to increase their photoresist strip capacity and to place greater emphasis on low-damage results and residue-free photoresist stripping. The added complexity of the strip process has also contributed to higher average selling prices of the equipment.

Fabrication of integrated circuits with feature sizes under 0.13 micron requires advanced dry strip technologies such as our Aspen Strip. In addition, faster IC devices require new interconnect materials, such as low capacitance, or low-k dielectric films and copper for conducting materials. The use of these new materials creates new challenges for photoresist stripping equipment. The resist or residues must be removed from these materials without degrading the low-k materials and without oxidizing any exposed copper.

Our strip systems achieve first-rate process results on a wide range of dry strip applications, including:
High Dose Implant Strip (HDIS)
Strip and Residue Removal
Strip Resist over Ultra-Low-K (ULK) Films
Resist Recess Process
Resist Strip on Copper
Resist “De-scum
Bulk Resist Strip

Our dry strip products encompass both 200 and 300 mm products on our high productivity Aspen platform, using our patented, inductively coupled plasma (ICP) technology. We have a large installed base of dry strip systems, including 300 mm ICP systems, currently installed in production facilities around the world, and we continue to be an industry leader in dry strip technology and hold the number one in strip market share position in the foundry market. Our established ICP technology recently achieved acceptance at three major foundries in China.

Our Aspen III Highlands system gained momentum in low-k resist strip applications through its ability to preserve low-k material integrity and simplify integration schemes by reducing operational steps. The Highlands system proved its process and production capability at our customer sites, where we continue to receive repeat orders. We are also extending our joint development programs with these strategic customers to expand the Highlands' existing processing capabilities.


 
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